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Auto Repair: Power Steering Systems

Auto engine repair on creeper.

When power steering was first introduced, it was intended to help drivers of large or heavy vehicles to steer more easily when parking or heading around curves. Then it became a luxury option for passenger vehicles. Today, virtually every vehicle on the road comes equipped with a power steering system. This section describes the most popular types of power steering.

Three types of power steering systems are in use today, or are scheduled to make their appearance in a very short time: rack-and-pinion, recirculating-ball, and steer-by-wire. The following sections take a closer look at each of them.

Rack-and-Pinion Steering

Rack-and-pinion steering is found on most modern passenger vehicles (refer to Figure 16-1). The pinion is a gear that connects to the shaft of the steering wheel. The rack has notches cut in it that engage the teeth on the pinion gear. Each end of the rack connects to an inner and outer tie rod, which connect to the control arm, which connects to the spindle on the wheel at that side of the vehicle. As the steering wheel turns, the gear turns, moving the rack, which moves the tie rods, which cause the wheels to turn.

A rotary valve senses whether the driver is turning the steering wheel or just driving straight ahead. It does this via a steering shaft that connects to the steering wheel at one end and to the pinion gear at the other. As the steering wheel turns, the torsion bar twists, and the pinion gear responds accordingly.

Rack-and-pinion power steering is powered in two basic ways. Other steering systems described in this chapter may work on the same principles, but the clearest way to view them is to relate them to rack-and-pinion systems:

  • Hydraulic power steering systems incorporate a power-steering pump that's connected to the engine by a belt wrapped around a pulley (see Figure 16-2). As vanes inside the pump turn in response to the speed of the engine, they force power-steering fluid under hydraulic pressure into a piston located at the center of the rack. As you can see in Figure 16-2, the hydraulic piston has an opening on either side of it that allows the fluid to enter. The direction in which the steering wheel is turned forces the fluid into one side of the piston or the other. This causes the piston to move the rack in that direction, which moves the tie rods and the wheels accordingly.

Figure 16-2: A hydraulic power steering system.

  • Electronic power steering systems, also called electronically assisted steering, use an electric motor or motors instead of hydraulics to drive the steering mechanism (see Figure 16-3). An ECU controls the operation of the system. If the electronic system fails, the rack-and-pinion systemcontinues to operate as unassisted (or unpowered) steering.

Figure 16-3: An electronic power steering system.

Recirculating-Ball Steering

Another type of steering system most often found on trucks and SUVs is called recirculating-ball steering because it features a recirculating-ball gear (see Figure 16-4). The outer part is a block that has a hole in it and gear teeth on the exterior. A rod with threads at one end screws into the threads inside the hole. The threads in the rod are filled with ball bearings that reduce friction between the threads in the rod and the threads in the hole and keep the rod moving firmly in place.

The rod is connected to the steering wheel at the other end. When you turn the steering wheel, it turns the rod, which turns the block it's screwed into. The gear teeth on the outside of the block move the wheels in whatever direction the block is turning in response to the steering wheel. If the system is power assisted, the power-steering pump sends hydraulic fluid under higher pressure to one side of the block or the other, depending on whichway the steering wheel is turned.

Figure 16-4: Recirculating-ball steering.

Steer-by-Wire

Steer-by-wire is a new and innovative steering system that's controlled electronically. It senses the direction, force, and speed with which the driver is turning the steering wheel and conveys that information to a motorized steering system. Figure 16-5 shows a prototype steer-by-wire system. Because this system eliminates the pumps, hydraulic lines, pulleys, and other mechanical gizmos that connect the steering wheel to the wheels in rack-and-pinion and recirculating-ball systems, it steers more smoothly, frees up room under the hood, reduces the possibility of mechanical failure, lightens the weight of thecar, and increases fuel economy. Such a deal!

Figure 16-5: Steer-by-wire.

From Auto Repair for Dummies, copyright © 2009 by Wiley Publishing, Inc., Indianapolis, Indiana. Used by arrangement with John Wiley & Sons, Inc.

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